The Ultra-300 weld wire has been designed for components that undergo wear in extreme abrasion, high-stress grinding applications. The deposit contains multiple carbides in a tough iron matrix. Clifton Steel recommends using this wire for single layer application.
Clifton Steel strives to provide our customers with a confident experience while deciding what wire to purchase. That’s why we’ve taken the guesswork out of the buying experience. By developing these wires to compliment our products, we guarantee compatibility when partnered with our material.
Common Uses
- Asphalt Screws
- Blase Furnace Charging Equipment
- Sinter Plant Parts
- Ash Fans
- Cement Mill Parts
- Agricultural Implements
- Mixer Paddles
- Outside Edge of Cullet Screw Flights
- Edges of Mixer Paddles
- Wear bars
- Wear Plates
- Solid Waste Shredder Parts
Ultra-300 Classification
Classification: DIN 8555
Tensaweld® ultra-300 weld wire specifications
Typical all-weld metal analysis
| C | MN | SI | CR | V | NB | W | FE |
| 4-8 | 0.5-1 | 0-1 | 5-8 | 4-7 | 2-5 | 1-3 | Bal |
Structure: multiple carbides in an abrasion resistant matrix
Conditions Of Use
| Current Type | Protection* |
| DC (+) | Self shielded |
Typical all-weld metal mechanical properties
As welded: 58-62 HRc
Welding positions
Flat, half up and half down
Operating Conditions
Recovery: 90%
| Diameter | Amperage (A) | Voltage (V) | Stick-Out (IN.) | ||||
| mm | in. | Range | Optimum | Range | Optimum | Range | Optimum |
| 1.2 | .045 | 90-320 | 175 | 15-30 | 28 | .75-1.25 | .75 |
Packaging
| Diameter | Standard Packaging | Weight |
| 0.045" | Spool EN759: BS 300 | 33 lb spools |
| 1/16" | Spool EN759: BS 300 | 33 lb spools |
important: special ventilation and/or exhaust required
Fumes from the normal use of some welding products can contain significant quantities of components – such as chromium and manganese – which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
Before use, read and understand the material safety data sheet (MSDS) for this product and specific information printed on the product container.