TENSAWELD® ULTRA-200 WELD WIRE
Clifton Steel’s Tensaweld Ultra-200 is a tubular wire for open arc hardfacing specialized for compatibility with overlay material.
This wire has been formulated to seal joints in Overlay material, making it compatible for welding ClifClad. Since the Ultra-200 is a chrome-free wire, using it on its own will still comply with OSHA standard on Hexavelant chrome.
At Clifton Steel, we strive to provide our customers with a confident experience when deciding what wire to purchase. That’s why we’ve taken the guesswork out of the buying experience. By developing these wires to compliment our products, we guarantee compatibility when paired with our material.
TENSAWELD® ULTRA-200 WELD WIRE SPECIFICATIONS
COMMON USES
- Mixer Shafts
- Impellers
- Buckets
- Shovels
- Transport Screws
- Coil Guide Repairs
- Bark hog Hammers
- Cutter Bars
- Crusher Hammers
- Shredder Hammers
COMMON USES CONT.
- Bucket Teeth
- Lips & Undersides
- Cutting Edges
- Cable Drums
- Dragline Buckets
- Conveyor Chutes
- Grizzly Bars
- Steel Mill Rolls
- Sand Dredge Equipment
ULTRA-200 CLASSIFICATION
Classification: DIN 8555 MF 6-GF-60-GP
TYPICAL ALL-WELD METAL ANALYSIS
| C | Mn | Ni | Si | Fe |
|---|---|---|---|---|
| 0.4 | 0.6 | 2 | 1 | Bal |
Structure: boron carbides in martensitic matrix
CONDITIONS OF USE
| Current type | Protection* |
|---|---|
| DC (+) | Self shielded (AR - 2% 02) |
TYPICAL ALL-WELD METAL MECHANICAL PROPERTIES
Hardness – two layer deposit on mild steel
As welded: 62 HRc
WELDING POSITIONS
Flat, half up and half down
OPERATING CONDITIONS
Recovery: 90%
| Diameter | Amperage (A) | Voltage (V) | Stick-out (in.) | ||||
|---|---|---|---|---|---|---|---|
| mm | in. | Range | Optimum | Range | Optimum | Range | Optimum |
| 1.2 | .045 | 150-250 | 175 | 24-30 | 28 | .75-1.25 | .75 |
| 1.6 | 1/16 | 200-300 | 270 | 25-30 | 28 | .75-1.25 | .75 |
PACKAGING
| Diameter | Standard Packaging | Weight |
|---|---|---|
| 0.045" | Spool EN759: BS 300 | 33 lb spools |
| 1/16" | Spool EN759: BS 300 | 33 lb spools |
IMPORTANT: SPECIAL VENTILATION AND/OR EXHAUST REQUIRED
Fumes from the normal use of some welding products can contain significant quantities of components – such as chromium and manganese – which can lower the 5.0 mg/m3 maximum exposure guideline for general welding fume.
Before use, read and understand the material safety data sheet (MSDS) for this product and specific information printed on the product container.
